UHD Intelligent Belt Optical Sorter
UHD Intelligent Belt Optical Sorter
Slight foreign matter, such as hair, is a major source of consumer complaints and a persistent challenge for food processing companies. Techik's ultra-high-definition intelligent belt optical sorter effectively addresses this by sorting a wide range of products, including frozen vegetables, fruits, dehydrated shallots, garlic, carrots, peanuts, tea leaves, and peppers. The system replaces manual inspection, detecting minor foreign contaminants like hair, feathers, strings, and insect parts. It ensures high sorting accuracy, increased output, and minimal material loss. With IP65 protection and a hygienic design, Techik's sorter excels in complex processing environments, including fresh, frozen, and freeze-dried products, as well as food processing, frying, and baking.
Additionally, the dual-layer design incorporates a two-belt conveyor system that carries out sorting in two successive stages:
The primary belt eliminates the bulk of contaminants and defective items.
The secondary belt performs a precise second-pass re-inspection, further enhancing product purity while keeping yield loss to a minimum.
This setup is particularly well-suited for operations that demand re-sorting capability, high-volume processing, or extremely strict quality requirements.
Key Features
1. Multispectral detection systems for color, shape, appearance, material, etc. can be provided to ensure product quality in all aspects.
2. Equipped with an ultra-high-definition camera, the recognition area can reach 0.0004mm², making it easy to identify hair, strings and other small impurities.
3. Self-developed AI intelligent algorithm and high-speed removal system own the characteristics of high cleaning rate, low carry out rate and large output.
4. IP65 protection level, can be used in processing environments with high moisture and dust, as well as various sorting scenarios in frying, baking, etc.
5. It adopts a high-level protective and hygienic design and is equipped with a quick disassembly and cleaning structure, which can easily and quickly remove dirt.
Applications
Techik's ultra-high-definition intelligent belt visual color sorter effectively sorts a variety of products, including frozen vegetables, fruits, dehydrated shallots, garlic, carrots, peanuts, tea leaves, and peppers. It is ideal for sorting fresh, frozen, and freeze-dried products, as well as for use in food processing, frying, and baking.
Advantages
Multispectral detection
It can be equipped with ultra-high-definition visible light, infrared and other spectral imaging systems, which can identify the color, shape, appearance, material and other characteristics of the material. The recognition area accuracy of the UHD visible light imaging system can reach 0.0004mm², with all-round detection of all kinds subtle defects and foreign bodies. It can be equipped with a composite infrared imaging system to identify heterogeneous particles with different physical characteristics, such as metal, plastic, glass and other foreign bodies.
Intelligent algorithm
AI intelligent algorithm independently developed by Techik can accurately identify the subtle defects of each product in the high-speed transmitted materials, as well as the foreign matter mixed with the production line, easily realizing the complex sorting tasks of color, shape, quality and other aspects. With the support of massive data modeling and powerful open source type data chain, the sorting effect can be continuously optimized.
Factory Tour
Packing
